Electric Vehicle Manufacturing

Electric vehicles (EVs)—once considered niche—are now standard, powering cars, trucks, motorcycles, bikes, and scooters. This global shift toward battery-powered transportation is captured in the term e-Mobility or Electro Mobility.

The growing EV market brings critical manufacturing challenges: reduce weight, extend driving range, lower cost, and enable faster battery charging. These demands translate into engineering goals: high-capacity, low-loss designs built with lightweight, affordable materials—all produced with high speed, precision, and consistency.

AMADA WELD TECH supports these goals with advanced resistance and laser welding solutions designed for key e-Mobility applications. These include EV battery welding, hairpin stator welding, wire compacting, and wire crimping—processes where high throughput and repeatable quality are essential. Laser cleaning also ensures optimal surface preparation for strong, reliable welds.

automotive industry

EV Manufacturing Fundamentals

hot crimping, wire crimping, wire fusing, fusing magnet wire

Hot Crimping for EV

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Hairpin Welding

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Technical Articles & Whitepapers

Wire Compacting for EV

Laser Welding Technology for Dissimilar Metals Drives Electric Vehicle Efficiency

Improve Tab to Terminal Connections in Battery Pack Welding

Improve Tab to Terminal Connections in Battery Pack Welding

Battery Welding Using Laser, Resistance and Micro TIG Technologies

Battery Welding Using Laser, Resistance and Micro TIG Technologies

welding battery packs

Resistance Welding Tips for Getting Better Performance and Higher Currents from Battery Packs

laser ablation, laser cleaning metal

Laser Cleaning for e-Mobility

Blog

Copper hairpin

Electric Motor Hairpin Welding: Comparing 3 Joining Technologies

battery pack welding, battery welding, emobility. e-mobility. what is emobility

eMobility. Battery Pack Manufacturing and Beyond: How 3 Welding Technologies Stack Up

laser cleaning metal, laser ablation, how does laser cleaning work

Laser Cleaning Metal Improves Battery Pack Reliability and Increases Manufacturing Throughput

Drive EV Battery Efficiency with Laser Welding

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Electric Motor Copper Hairpin Weld

hairpin stator, hairpin welding, emobility, e-mobility

Electric Motor Hairpin Stator Welding

Laser Cleaning Metal

Wire Compacting Copper Stranded Wire

laser ablation, welding, laser cleaning

Laser Ablation of Copper Wires

Laser Wire Stripping of a Magnet Wire by AMADA WELD TECH - laser welding, terminal welding, automotive, magnet wire, copper, brass, lmf20

Laser Wire Stripping Magnet Wire

Laser Marking for the Automotive Industry - laser marking, laser marker, lmf20, automotive, plastic, aluminum

Laser Marking for the Automotive Industry

Laser Welding Automotive Pressure Sensor by - laser welding, seam welding, lf500, pressure sensor, sensor, automotive

Laser Welding Automotive Pressure Sensor

Applications

Wire Compacting

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Powertrain

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Wire Assemblies

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Batteries