Copper

Copper is a chemical element with the symbol Cu. It is a soft, malleable and ductile metal with very high thermal and electrical conductivity. Copper is used as a conductor of heat and electricity and as a constituent of various metal alloys like sterling silver and constantan and is often used in thermocouples for temperature measurement.

automotive industry, motor armature fusing, copper, tang welding

 

  • Wire Fusing, stranded wire fusing, resistance wire fusing

    Wire Fusing

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    Application Details

    Technology
    Laser Welding
    Laser | Focus Head
    LF-1000A | Galvo
    Material(s)
    Copper Coil to Copper Bussbar
    Industry
    Automotive
    End Product
    Motor Hairpin

    Electric Motor Copper Hairpin Weld

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    Power Supply | Possible Alternate
    CO2 Laser, 30 W
    Method
    Ablation
    Material(s)
    Enamel Coated Copper Wire
    End Product
    Motor Wire

    Copper Wire Laser Ablation

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    Power Supply | Alt. Power Supply
    IS-800CA
    Weld Head or Focus Head
    MH-1502 with Compacting Head
    Material(s)
    #2 AWG Copper Stranded Wire
    Method
    Resistance Welding
    Industry
    Automotive

    Large Scale Wire - Compacting

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    Power Supply | Alt. Power Supply
    UF-4000A
    Weld Head or Focus Head
    MHSB
    Material(s)
    Tin Coated Copper
    Method
    Hot Bar Soldering
    Industry
    Automotive
    End Product
    PCB

    PCB Wire to Pad Soldering

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    Application Details

    Power Supply | Alt. Power Supply
    IPB-5000A-MU
    Weld Head or Focus Head
    TL-088B-EZ
    Weld Monitor
    MG3
    Material(s)
    Copper
    Method
    Resistance Welding
    Industry
    Battery
    End Product
    Battery Pack
    Other Features
    Integrated: MG3, Bar Code Reader and Polarity Sensor

    Resistance Welding – Battery Welding System

  • Micro TIG Welding with MAWA-300A by AMADA WELD TECH

  • Laser Wire Stripping of a Magnet Wire by AMADA WELD TECH - laser welding, terminal welding, automotive, magnet wire, copper, brass, lmf20
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    Power Supply | Possible Alternative
    LM-F020A-HP
    Material(s)
    Terminal: Copper | Magnet Wire: Brass
    Dimension(s)
    Terminal: 0.8mm | Magnet Wire: 2mm diameter
    Product End Use
    Automotive Sub Component

    Laser Wire Stripping of a Magnet Wire

  • Laser Cutting Thin Copper - laser cutting, cutting copper, copper
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    Application Details

    Laser
    LM-F020A -SM
    Application
    Demo
    Material(s)
    Copper
    Dimension(s)
    1 in x 1 in | 0.005 in thick
    Method
    Laser Cutting

    Laser Cutting Thin Copper

  • Electronic Component - Fiber Laser Welding - Spirals - Improved Electrical Conductivity - Copper & Copper- Ni Plated & Stainless Steel 304 - Laser Welding, LMF70-HP, Galvo, Electronic Components, Welding, Seam Welding Spot, Copper, Copper- Ni Plated, Copper, Nickel, Copper CU, Stainless Steel 304, LMWS, spirals, fiber laser, electrical conductivity
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    Laser
    LM-F070A-HP
    Weld Head or Focus Head
    Galvo
    Material(s)
    Copper- Ni Plated & Stainless Steel 304
    Method
    Fiber Laser Welding
    Industry
    Batteries
    End Product
    Battery

    Battery Tab - Spiral Laser Welding

  • Switch Assembly - Fiber Laser Welding - Galvo - Ni Plated Copper - Laser Welding, LF1000AI-SM, Galvo, Automotive, Galvo scan head, Welding, Welding, Seam Welding, Spot, Copper- Ni, Plated, Copper, Nickel, Switch Assembly
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    Application Details

    Power Supply | Alt. Power Supply
    LF-1000A
    Weld Head or Focus Head
    Galvo
    Material(s)
    Nickel Plated Copper
    Method
    Spot Welding, Galvo Welding
    Industry
    Automotive
    End Product
    Switch Assembly

    Switch Assembly - Laser Welding

  • Fuse Superscan 2 - Laser Welding - Spiral - Copper & Silver - Laser Welding, LF1000AI-SM, Galvo, Electronic Components, Welding Seam, Welding, Spot, Copper, Silver, Fuse, Superscan 2, Spiral Weld
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    Application Details

    Power Supply | Alt. Power Supply
    LF-1000A
    Weld Head or Focus Head
    Galvo
    Material(s)
    Copper, Silver
    Method
    Laser Welding, Seam Welding, Spot Welding
    Industry
    Electronic Components
    End Product
    Fuse

    Fuse to Terminal - Laser Welding

  • Cable Terminal - Resistance Welding - Cold Rolled Steel & Copper - Resistance Welding, HF2, F120-Z, Electronic Components, Resistance Welding, Cold Rolled Steel, Copper cable terminal
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    Application Details

    Power Supply | Alt. Power Supply
    HF2
    Weld Head or Focus Head
    F120-Z
    Material(s)
    Cold Rolled Steel | Copper
    Method
    Resistance Welding
    Industry
    Electronic Components
    End Product
    Terminal Cable

    Cable Terminal Connection

  • Cable Terminal - Resistance Welding - Cold Rolled Steel & Copper - Resistance Welding, HF2, F120-Z, Electronic Components, Resistance Welding, Cold Rolled Steel, Copper cable terminal
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    Power Supply | Alt. Power Supply
    HF2
    Weld Head or Focus Head
    F120-Z
    Material(s)
    Cold Rolled Steel, Copper
    Method
    Resistance Welding
    Industry
    Electronic Components
    End Product
    Cable, Terminal

    Resistance Welding Terminal Electronic Components

  • Cable Terminal - Resistance Welding - Cold Rolled Steel & Copper - Resistance Welding, HF2, F120-Z, Electronic Components, Resistance Welding, Cold Rolled Steel, Copper cable terminal
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    Power Supply | Alt. Power Supply
    HF2
    Weld Head or Focus Head
    F120-Z
    Material(s)
    Cold Rolled Steel, Copper
    Method
    Resistance Welding
    Industry
    Electronic Components
    End Product
    Cable, Terminal

    Resistance Welding Terminal Electronic Components

  • hairpin stator, hairpin welding, emobility, e-mobility
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    Application Details

    Power Supply | Alt. Power Supply
    IPB-5000A-MU
    Weld Head or Focus Head
    TL-180B-EZ
    Material(s)
    Silver Strip | square Copper Flange
    Method
    Resistance Welding
    Industry
    Electronic Components
    End Product
    Motor

    Motor - Hair Pin Welding

  • Fuses to connectors Lap weld - Resistance Welding - copper and zinc plates, Resistance Welding, STA-100A, 180A/EZ, Automotive Resistance Weld, Lap Weld, Copper, Zinc Tin/Nickel, Fuses connectors, electrical hardware, Lap weld, copper and zinc plates
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    Application Details

    Power Supply | Alt. Power Supply
    ST-100A
    Weld Head or Focus Head
    TL-180B-EZ
    Material(s)
    Copper, Zinc, Tin, Nickel
    Method
    Resistance Weld, Lap Weld
    Industry
    Automotive
    End Product
    Fuses, Connectors, Electrical Hardware

    Resistance Welding - Fuses to connectors lap

  • Roll Spot Seam Weld Strip -Resistance Welding - Copper to Steel, Resistance Welding, STA-100A, Roll Spot, Telecom & DisplayWelding, Seam Copper, Steelseam weld, with no undercut, or blowout Tape Strip
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    Power Supply | Alt. Power Supply
    ST-100A or UB-1500A
    Weld Head or Focus Head
    Roll Spot
    Material(s)
    Copper | Steel
    Method
    Roller Spot Welding
    Industry
    Telecom & Displays

    Roll Spot Seam Weld

  • Solenoid Wrapped insulated wire to terminals - Resistance Welding - Copper Phosphorous bronze - Resistance Welding, HF2, 180A/EZ, Electronic Components, Motors & Coils, Welding Spot, Resistance Welding, Bronze Copper, CU Phosphorous bronze, Solenoid, Weld Wrapped insulated, wire to terminals
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    Application Details

    Power Supply | Alt. Power Supply
    HF2
    Weld Head or Focus Head
    TL-180B-EZ
    Material(s)
    Bronze Copper
    Method
    Resistance Welding
    Industry
    Electronic Components
    End Product
    Solenoid
    Other Details
    Welding of wrapped insulated wire to terminals

    Resistance Welding -Wire to Terminals

  • Semiconductor

  • Buss bar

  • Wire to PCB

  • Sensor

  • Sensor

  • Electronic packaging

  • Fuel Pump Assembly

  • Switch assembly

  • Wire harness

  • automotive, electrical system, spot welding, brazing, copper, tin plated copper, zinc, sta-100, 88a/ez
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    Application Details

    Power Supply
    ST-100A
    Weld Head
    TL-088B-EZ
    Materials / Dimensions
    Copper (.006 in thick) to Zinc (1.095 in diameter)
    Industry
    Automotive
    End Product
    Automotive Capacitor

    Automotive Capacitor

  • Fuel Pump Assembly

  • Motor Armature

  • Wire end on ABS brake module

  • Electronics in an Implantable Medical Device

  • Electronics: wire to terminal

  • Copper magnet wire

  • Dissimilar metal welding - copper to aluminum

  • Copper battery tabs

  • Tab to terminal welding - nickel and silver plated copper

  • Jelly roll - copper and aluminum

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