Weld Monitoring

What are Weld Monitors?

Weld monitors are devices that measure one or more specific electrical and/or mechanical parameters that dynamically change during the welding process.

What is Weld Monitoring?

Weld monitoring is the process of measuring one or more of the parameters that change dynamically during welding, in order to gain insight into process stability and weld quality. These parameters include:

  • Weld current
  • Voltage drop across electrodes
  • Workpiece expansion and deformation
  • Electrode force
  • Electrode displacement
  • Acoustic energy emitted during weld formation
  • Workpiece temperature

Why Should You Monitor Your Welding Process?

Variations in material thickness, strength, hardness, surface finish, and cleanliness directly impact weld quality; monitoring helps detect these variations in real time.

Weld monitors provide valuable real-time insight into process trends and quality control in order to:

  • Improve quality by ensuring a stable welding process
  • Identify ideal parameters and control limits for successful welding
  • Detect drift in the process before defects occur
  • Enable independent, external process verification
  • Collect and record process data for traceability and analysis

Altogether, this leads to fewer defects, more consistent results, and stronger evidence for production decisions.

Resistance Welding Desktop

Resistance Welding Handheld

Laser Weld Monitor

Hot Bar Reflow Soldering & Bonding

Free sample processing in AMADA WELD TECH's technical center

Technical Center

Our Technical Center offers high-tech laboratories with cutting edge equipment, operated by a staff of highly skilled and experienced Application Engineers.

Learn More
News & Events - AMADA WELD TECH

News

Learn more about AMADA WELD TECH and our industry-leading products in our newsroom.

Visit the Newsroom
Learning - AMADA WELD TECH

Learning Center

An educated customer is a happy customer! Learn more about our eight different manufacturing technologies, watch a video, schedule some training or sign up for our blog in the Learning Center.

Visit the Learning Center
Support - AMADA WELD TECH

Support

Everyone needs a little help now and again. Visit the support center for technical documents, applications assistance, field service, customer service, sales assistance, software downloads and more.

Visit the Support Center