Motor Armatures

Electric motors depend on the armature—a key component that generates motion by carrying current through conductive windings. Found in either the rotor (rotating) or stator (stationary) section of the motor, the armature must be built with exceptional accuracy to ensure efficient torque generation and long-term performance.

Traditionally, round copper wire has been used for motor windings due to its superior electrical conductivity, which enhances overall efficiency. In modern electric vehicle (EV) and high-efficiency motor designs, copper hairpin conductors are increasingly replacing round wire to allow for denser winding, better thermal performance, and higher power output.

AMADA WELD TECH provides advanced resistance and laser welding solutions ideal for both tang welding on traditional copper wire windings and hairpin welding. Our systems deliver precise, repeatable welds that meet the electrical and mechanical integrity required in today’s high-performance electric motors.

automotive industry, motor armature fusing, copper, tang welding

Motor Armatures

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    Application Details

    Technology
    Laser Welding
    Laser | Focus Head
    LF-1000A | Galvo
    Material(s)
    Copper Coil to Copper Bussbar
    Industry
    Automotive
    End Product
    Motor Hairpin

    Electric Motor Copper Hairpin Welding

  • Laser Welding of an Armature Needle - automotive, high carbon steel, armature needle, lf250
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    Application Details

    Laser
    LF-250A
    Material(s)
    High Carbon Stainless Steel
    Dimension(s)
    0.125" dia (needle) | 0.157" dia (ball)
    Method
    Laser Welding
    Industry
    Automotive
    End Product
    Motor Armature Needle

    Armature Needle Welding

  • Motor Armature

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