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Learn when you might choose one technology over the other in this blog piece: Nd:YAG for Fiber Laser Welding?
Use a picosecond laser for corrosion resistant black marking on stainless steel alloys: UDI marking, banding, part traceability
What’s all the fuss about? Read about micromachining with a femtosecond laser in our blog.
What is it and what can you do with it?
Laser soldering and plastic welding; both possible with direct diode lasers
Read our blog piece Bringing Laser Technology In House: 6 Simple Steps to Success which outlines some of the pitfalls and how to avoid when moving from contract manufacturing.
How to design ring projections for hermetic sealing.
Configure your Glovebox here
Fundamentals of Hot Bar Reflow Soldering
Check out these tips and tricks for successful setup of your micro tig welding application.
Laser or resistance technology? Which do you choose when it’s critical to prevent external environmental conditions from penetrating the package?
Projection welding of Fasteners to Hot Stamped Boron Components
Laser Cleaning Metal Improves Battery Pack Reliability. Read the blog now.
Industry increasingly relies on sensors in both factories and products. New sensor technologies mean new product capabilities with improved performance and efficiency.
Fast, clean, efficient! Read the blog.
Dark marks that are resistant to bacterial growth, passivation, corrosion and autoclaving. Read more.
High production rate + high yield = industrial process success. Understanding both the process requirements and production environment allows companies to optimize their production rates resulting in lower cost per part and higher profit.
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Automotive Industry Brochure
Modern vehicles – including internal combustion, hybrid, and electric vehicles (EVs) – incorporate complex structural parts, powertrain components, sensors, wiring harnesses, and electronics that demand repeatable, high-quality joining and process control. To meet those challenges, the automotive industry increasingly relies on high-integrity welds, precision assemblies, reliable electrical connections, and comprehensive traceability to meet safety, emissions, performance, and regulatory requirements
AMADA WELD TECH’s equipment and systems are used in numerous key automotive applications including:
These applications span both traditional automotive platforms and EV architectures, where electrical performance and manufacturing throughput are equally critical.
AMADA WELD TECH supports automotive manufacturers by delivering application-driven solutions that help address the industry’s core production challenges:
By aligning process capabilities with automotive manufacturing demands, AMADA WELD TECH helps OEMs and Tier 1 suppliers maintain performance, consistency, and regulatory compliance.
Across automotive applications, process visibility and data documentation are critical for quality control and lifecycle traceability. AMADA WELD TECH systems can be configured with real-time monitoring, closed-loop feedback, and data capture to help manufacturers maintain process windows, detect variation early, and support traceability requirements across automotive production lines.
AMADA WELD TECH works collaboratively with automotive OEMs and Tier 1 suppliers to evaluate part requirements, validate process feasibility, and define application-specific system configurations. Through sample evaluation, integrated system design, and production support, automotive manufacturers receive optimized solutions that align with their performance, throughput, and quality objectives.
In automotive safety systems, airbag performance is critical to reducing injury and saving lives during a collision. Airbags are typically housed in stainless steel inflator cylinders filled with highly compressed gas, strategically located in the steering wheel, dashboard, and throughout the vehicle to cushion impact for both driver and passengers.
To ensure long-term performance and reliability, these inflator components require hermetic seals that can withstand extreme pressures and environmental conditions.
AMADA WELD TECH manufactures advanced laser and resistance welding solutions that deliver precise, repeatable welds that meet the stringent quality and safety standards of the global automotive industry.
Modern automotive braking systems rely on a combination of disc brakes, drum brakes, and advanced safety technologies to ensure reliable stopping power and driver control. Most vehicles today feature antilock braking systems (ABS), which use precision sensors to detect wheel speed and prevent lock-up—helping drivers maintain steering control during emergency braking.
Critical components in these systems—such as brake discs (rotors), brake shoes, and brake sensors—require durable, high-integrity welds that can withstand heat, vibration, and long-term wear.
AMADA WELD TECH provides advanced laser and resistance welding solutions that deliver precise, repeatable welds for metal brake components and sensor assemblies, supporting the industry’s demand for safety and performance. Add a weld monitor to help ensure consistent weld quality in high-volume production environments.
Electric motors depend on the armature—a key component that generates motion by carrying current through conductive windings. Found in either the rotor (rotating) or stator (stationary) section of the motor, the armature must be built with exceptional accuracy to ensure efficient torque generation and long-term performance.
Traditionally, round copper wire has been used for motor windings due to its superior electrical conductivity, which enhances overall efficiency. In modern electric vehicle (EV) and high-efficiency motor designs, copper hairpin conductors are increasingly replacing round wire to allow for denser winding, better thermal performance, and higher power output.
AMADA WELD TECH provides advanced resistance and laser welding solutions ideal for both tang welding on traditional copper wire windings and hairpin welding. Our systems deliver precise, repeatable welds that meet the electrical and mechanical integrity required in today’s high-performance electric motors.
The automotive powertrain includes all major components responsible for generating and delivering power to move a vehicle—typically consisting of the engine, transmission, driveshaft, differentials, and axles. In electric and hybrid vehicles, the powertrain includes components such as electric motors, inverters, battery modules, and power electronics.
Each of these systems relies on precision welding to ensure durability, efficiency, and long-term reliability under extreme operating conditions.
AMADA WELD TECH delivers laser and resistance welding solutions designed to meet the exacting demands of powertrain manufacturing, whether for traditional internal combustion engines or next-generation EV platforms. Our systems provide accurate, repeatable welds helping to ensure production meets automotive safety and performance standards.
From gear assemblies and sensor housings to busbars, inverter connections, and battery terminals, AMADA WELD TECH supports high-volume, automated production of powertrain components that drive the future of mobility.
Automotive wiring harnesses are essential for distributing electrical power and data across modern vehicles, connecting key systems such as sensors, power modules, and safety devices. As electric vehicles (EVs) and advanced driver assistance systems (ADAS) increase wiring complexity, manufacturers require compact, low-resistance, and highly reliable connections to meet performance and space demands.
AMADA WELD TECH helps automotive OEMs and Tier 1 suppliers meet the stringent demands of EV and automotive wiring harness manufacturing by providing advanced resistance welding solutions for wire compacting and hot crimping—two critical processes in high-volume harness production. Wire compacting fuses stripped copper conductors into a dense, solid shape, improving conductivity and reducing space requirements. Hot crimping uses a conductive sleeve to simultaneously strip insulation and bond magnet or multi-stranded wires, creating durable, high-strength connections.
Automotive manufacturing involves a vast range of other components—both large structural parts and compact electronic assemblies—each requiring precise, durable joining methods to meet performance, safety, and production standards. From battery modules and electric motor components to airbag initiators, sensors, and wiring harnesses, the need for reliable welding and marking solutions spans every part of the vehicle.
AMADA WELD TECH supports the full spectrum of automotive applications with industry-proven laser and resistance welding, hot bar reflow soldering and bonding, and laser marking technologies. Our solutions are engineered for high-speed production environments and are trusted by leading automotive OEMs and Tier 1 suppliers worldwide. Below is just a small sample of the many applications we help bring to life across the modern vehicle landscape.
Learn more about AMADA WELD TECH and our industry-leading products in our newsroom.
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