Wire Assemblies

Automotive wiring harnesses are essential for distributing electrical power and data across modern vehicles, connecting key systems such as sensors, power modules, and safety devices. As electric vehicles (EVs) and advanced driver assistance systems (ADAS) increase wiring complexity, manufacturers require compact, low-resistance, and highly reliable connections to meet performance and space demands.

AMADA WELD TECH helps automotive OEMs and Tier 1 suppliers meet the stringent demands of EV and automotive wiring harness manufacturing by providing advanced resistance welding solutions for wire compacting and hot crimping—two critical processes in high-volume harness production. Wire compacting fuses stripped copper conductors into a dense, solid shape, improving conductivity and reducing space requirements. Hot crimping uses a conductive sleeve to simultaneously strip insulation and bond magnet or multi-stranded wires, creating durable, high-strength connections.

automotive industry, wire compacting, wire termination, wire assembly

Wire Assemblies

  • Microelectronic Wire Bonding

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    Power Supply | Alt. Power Supply
    IS-800CA
    Weld Head or Focus Head
    MH-1502 with Compacting Head
    Material(s)
    #2 AWG Copper Stranded Wire
    Method
    Resistance Welding
    Industry
    Automotive

    Large Scale Wire - Compacting

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    Power Supply | Alt. Power Supply
    UF-4000A
    Weld Head or Focus Head
    MHSB
    Material(s)
    Tin Coated Copper
    Method
    Hot Bar Soldering
    Industry
    Automotive
    End Product
    PCB

    PCB Wire to Pad Soldering

  • Connector Assembly - Fiber Laser Marking - Galvo - Glass Filled Nylon - Laser Marking, LMF10, Galvo, Automotive, Marking, Glass Filled Nylon, Connector Assembly
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    Application Details

    Power Supply | Alt. Power Supply
    LM-F010A
    Weld Head or Focus Head
    Galvo
    Material(s)
    Glass Filled Nylon
    Method
    Fiber Laser Marking
    Industry
    Automotive
    End Product
    Connector Assembly

    Connector Assembly - Fiber Laser Marking

  • Wire Stripping Magnet Wire

  • Switch Assembly Wire Termination

  • Fuel Pump Assembly

  • Fuel Pump Assembly

  • Fuel Pump Assembly

  • Automotive Sensor

  • Fuel Pump Assembly

  • Automotive Capacitor

  • Wire Harness

  • Turn indicator - automotive, flex to pcb, hot bar reflow soldering, hot bar bonding, newhorizon, uniflow
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    Power Supply | Alt. Power Supply
    Weld Head or Focus Head
    Material(s)
    Dimension(s)
    Method
    Industry
    End Product

    Turn Indicator

  • Relay Assembly

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