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Laser soldering and plastic welding; both possible with direct diode lasers
Read our blog piece Bringing Laser Technology In House: 6 Simple Steps to Success which outlines some of the pitfalls and how to avoid when moving from contract manufacturing.
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Check out these tips and tricks for successful setup of your micro tig welding application.
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Fast, clean, efficient! Read the blog.
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High production rate + high yield = industrial process success. Understanding both the process requirements and production environment allows companies to optimize their production rates resulting in lower cost per part and higher profit.
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Battery Industry Capabilities Brochure
Battery tab welding. Battery can welding. Battery pack assembly. For each battery spot welding application and type of battery manufactured, AMADA WELD TECH offers a production solution: resistance welding, laser welding, laser marking, laser surface cleaning or laser cutting.
We have in-depth knowledge and experience for each technology, category and application, for example, laser welding of dissimilar metals for battery tab welding and resistance welding for tab design optimization. Our in-house application labs enable proven processes to be delivered with optimized systems.
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AMADA WELD TECH supports key applications in battery manufacturing, including:
These applications span multiple battery formats used in today’s markets.
AMADA WELD TECH has extensive experience welding and marking batteries:
(such as LiPoly)
Battery manufacturers require consistent, repeatable welds to achieve long service life, low electrical resistance, and reliable performance under charge/discharge cycles. AMADA WELD TECH supports these goals by offering:
In-house application labs allow AMADA WELD TECH engineers to test and qualify joining and processing methods before deployment into production.
For each battery application and cell format, AMADA WELD TECH can configure production solutions that integrate:
These capabilities help battery manufacturers increase throughput, enhance product quality, and support traceability in battery production operations.
For more information read Battery Welding Solutions Using Laser & Resistance Technologies, Resistance Welding Tips for Getting Better Performance and Higher Currents from Battery Packs, our Contact us for a personal consultation or free sample evaluation.
Button cell batteries, also known as coin cell batteries, are widely used in compact electronic devices such as watches, hearing aids, medical devices, remote controls, and car key fobs. These small-format batteries are valued for their long shelf life, reliability, and low cost.
Key Technologies for Button Cell Production:
Cylindrical lithium-ion – and to a lesser degree sodium-ion – batteries are essential to today’s high-performance technologies, powering everything from electric vehicles (EVs) and medical devices to power tools and energy storage systems. To meet growing demand, manufacturers need advanced, reliable, and scalable production technologies.
Key Technologies for every critical step in cylindrical battery manufacturing:
Pouch cell lithium-ion and sodium-ion batteries are driving innovation across industries—from electric vehicles (EVs) and medical devices to aerospace, drones, and portable electronics. As demand grows, manufacturers need precise, scalable, and reliable technologies to achieve and maintain performance, safety, and efficiency.
Key Technologies for Pouch Cell Assembly:
Prismatic lithium-ion battery cells meet the growing demand for compact, flat form factors. Designed with stacked internal layers—rather than traditional jelly roll configurations—prismatic cells maximize space efficiency, making them ideal for slim devices such as smartphones, tablets, and low-profile laptops.
Prismatic cells are also available in large-format versions, typically housed in welded aluminum enclosures. These rugged, high-capacity cells are widely used in hybrid and electric vehicles, where reliability, structural integrity, and thermal stability are essential.
Key Technologies for Prismatic Battery Production:
Ultracapacitors, also known as supercapacitors, offer a high-performance energy storage solution with longer life, faster charge times, and greater efficiency than conventional batteries. Unlike traditional lithium-ion batteries, ultracapacitors store energy in an electric field rather than through a chemical reaction, enabling rapid charge/discharge cycles and more than one million life cycles.
They are also significantly lighter in weight, contain fewer toxic materials, and exhibit extremely low internal resistance, allowing them to operate at nearly 100% energy efficiency.
Key Welding Solutions for Ultracapacitor Battery Production:
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