Honeycomb

Honeycomb panels are a critical component in aerospace design, offering exceptional strength-to-weight ratios for structures such as aircraft engine nacelles, satellite panels, control surfaces, and thermal shields. These advanced sandwich structures require precision joining techniques to ensure long-term structural integrity without adding unnecessary weight. AMADA WELD TECH provides industry-leading laser welding and resistance welding systems engineered specifically for honeycomb tacking and welding in aerospace applications.

Laser welding – is ideal for creating strong, consistent welds on honeycomb assemblies, especially when dealing with titanium, nickel alloys, and stainless steel skins. Our fiber laser systems offer deep penetration, tight thermal control, and minimal distortion, making them well-suited for…

Aerospace industry, honeycomb, resistance welding, laser welding, aluminum welding
  • Seam welding of honeycomb face sheets
  • Precision welding of closeout panels
  • Repair and rework of honeycomb components

Resistance welding also provides a fast and reliable solution. AMADA WELD TECH’s resistance welders offer programmable force, current, and weld time to ensure consistent tacking of honeycomb layers and skins. Typical applications include:

  • Tack welding prior to brazing or bonding
  • Fixturing honeycomb segments for subsequent processing
  • Joining materials with precise heat control

Honeycomb

  • View Product Learn More

    Application Details

    Power Supply
    CD-A1000A
    Weld Head
    TL-180B-EZ with dispersion electrode
    Materials / Dimensions
    Hastelloy X (.220 in thick), Hastelloy X (.080 in thick)
    Industry
    Aerospace
    End Product
    Aerospace Engine

    Honeycomb Tacking

  • View Product Learn More

    Application Details

    Power Supply
    CD-A300A
    Weld Head
    HFP High Force Handpiece
    Materials/Dimensions
    Hastelloy X (.245 in thick) to Hastelloy X (3.0 in x 1.5 in)
    Industry
    Aerospace
    End Product
    Honeycomb Assembly

    Honeycomb Brazing

  • View Product Learn More

    Application Details

    Power Supply
    IPB-5000A
    Weld Head
    TL-180B-EZ with dispersion electrode
    Materials / Dimensions
    Hastelloy X (.220 in thick), Stainless Steel (.062 in thick)
    Industry
    Aerospace
    End Product
    Honeycomb Seal for Turbine Engine

    Honeycomb Seal for Turbine Engine

  • honeycomb - aerospace, laser welding, honeycomb, aluminum, lw150, spot welding
    View Product Learn More

    Application Details

    Power Supply
    ML-2450A
    Focus Head
    FX120
    Materials
    Hastelloy X
    End Product
    Turbine Engine

    Laser Welding Honeycomb Cells

News & Events - AMADA WELD TECH

News

Learn more about AMADA WELD TECH and our industry-leading products in our newsroom.

Visit the Newsroom
Learning - AMADA WELD TECH

Learning Center

An educated customer is a happy customer! Learn more about our eight different manufacturing technologies, watch a video, schedule some training or sign up for our blog in the Learning Center.

Visit the Learning Center
Support - AMADA WELD TECH

Support

Everyone needs a little help now and again. Visit the support center for technical documents, applications assistance, field service, customer service, sales assistance, software downloads and more.

Visit the Support Center