Home/Technical Glossary/Fusion Bond Fusion Bond In a Fusion Bond, either similar or dissimilar materials with similar grain structures are heated to the melting point (liquid state) of both. The subsequent cooling and combination of the materials forms a ‘nugget’ alloy of the two materials with larger grain growth. Typically, high weld energies at either short or long weld times, depending on physical characteristics, are used to produce fusion bonds. The bonded materials usually exhibit excellent tensile, peel and shear strengths. Read more about the different types of bonds in our Fundamentals of Resistance Welding.