Home/Technical Glossary/Dissimilar Metal Welding Dissimilar Metal Welding Commonly seen in battery manufacturing and battery pack assembly applications, dissimilar metal welding is desirable because metals like aluminum and copper are ideal conductors/tab material, but welding them to stainless steel cans poses a few challenges including: Low electrical resistivity Different melting temperatures Different expansion coefficients Different absorption coefficient of laser light Incompatible chemistry after welding New laser welding techniques and laser sources have been identified to overcome these dissimilar metal welding challenges. Contact us for more information and a free evaluation of your sample parts.